1 安装前的检查
(1) DT型脱硫泵安装前应首先按《装箱单》检查设备的型号、参数是否正确,零部件、随机携带的技术资料及质量证明资料是否齐全。
(2) 详细阅读此使用说明书,DT型脱硫泵掌握有关的技术要求和操作要领后,方可进行安装。
2 泵的安装找正
(1) 泵机组安装后,机组的中心线应与地基中心线一致;机组的中心高与设计值的偏差应不大于±2mm,机组的水平允差为0.1/1000 。
(2) 对于采用膜片联轴器传动的泵机组,找正方法如下:找正是安装中最重要的环节,安装DT型脱硫泵一般来说主、从动端设备初始对中越好,那么传动系统的运行就越平稳,为保证最佳对中精度
二、DT型脱硫泵反冲洗系统
顾客现场应设置大型脱硫循环泵用反冲洗系统。反冲洗系统是指从泵出口注入清水,流经泵腔和叶轮后从泵入口排出的冲洗系统。如果泵停机,应在停机后进行反冲洗,一般不少于5分钟,使机械密封的腔体中和密封副周围没有残留介质。如果泵由于其它原因要被停用保存,机械密封应拆出泵外,用中性清洁剂清理后凉干,然后装回清理过的泵体,再作储存。对停机时间较长的泵,投入运行前,应先进行反冲洗再运行。同时应确保进出口阀门关闭可靠,避免出现浆液漏入泵腔的现象。
三、DT型脱硫泵的调整
泵在安装找正后应进行检查与调整。
1、 DT型脱硫泵泵的前间隙调整
为保证泵的高效运行,使用一个时期后,在运行条件不变的情况下,DT型脱硫泵的流量及效率下降,电流有较大变化时,必须定期对脱硫循环泵的前间隙进行调整,具体调整步骤如下:
(1) 装单端面机械密封的泵,将机械密封集装板5旋入集装槽并固定,DT型脱硫泵松开机械密封轴套与泵轴套锁紧螺栓4(两个法兰盘连接螺栓)。
(2) 松开压紧螺栓3。
(3) 松开调整螺栓上的电机侧螺母2。
(4) 均匀拧紧调整螺栓上的中间压紧螺母1,使转子向泵头方向移动,边拧紧边盘车,直到盘不动为止。注意盘车的方向应按泵的工作转向。
(5) 用深度尺测量后轴承压盖端面与悬架端面的间隙L=a;此时,叶轮与入口短管的法向间隙δ=0。
(6) 松开调整螺栓上的中间压紧螺母1。
(7) 均匀拧紧调整螺栓上的电机侧螺母2,使转子向电机方向移动,DT型脱硫泵用深度尺检查间隙L,直到L=a+b为止(b值见表2,此时法向间隙δ=0.9~1mm),注意间隙应均匀一致。
(8) 拧紧调整螺栓上的中间压紧螺母1、悬架盖压紧螺栓3,使转子的轴向位置完全固定。
(9) 拧紧机械密封两轴套锁紧螺栓4,集装板5旋出集装槽固定。
四、DT型脱硫泵的性能参数
型号 |
转速n |
流量Q |
扬程H |
轴功率Pa |
效率 |
必需汽油余量 |
配套电机型号 |
配套电机功率/电压 |
800DT-A90 |
592 |
6200 |
28.7 |
553.2 |
87.6 |
2.7 |
Y560-10 |
710/6000 |
8800 |
26.1 |
700.4 |
89.3 |
3.5 |
900/6000 |
|||
9700 |
23.5 |
715.2 |
86.8 |
3.9 |
||||
492 |
5170 |
20.0 |
321.5 |
87.6 |
2.0 |
Y500-12 |
400/6000 |
|
7338 |
18.1 |
405.0 |
89.3 |
2.5 |
Y560-12 |
500/6000 |
||
8089 |
16.3 |
413.7 |
86.8 |
2.9 |
Y630-12 |
560/6000 |
||
700DT-A84 |
591 |
4250 |
24.5 |
326.3 |
86.9 |
2.8 |
Y500-10 |
500/6000 |
6300 |
22.3 |
430.9 |
88.8 |
3.5 |
560/6000 |
|||
7360 |
20.1 |
467.4 |
86.2 |
4.0 |
630/6000 |
|||
493 |
3545 |
17.0 |
188.9 |
86.9 |
2.0 |
Y450-12 |
250/6000 |
|
5255 |
15.5 |
250.0 |
88.8 |
2.6 |
Y500-12 |
315/6000 |
||
6140 |
14.0 |
271.6 |
86.2 |
3.0 |
355/6000 |
|||
600DT-A82 |
595 |
3300 |
27.8 |
343.2 |
72.8 |
YKK5601-10 |
500/6000 |
|
4700 |
24.7 |
358.0 |
88.3 |
3.7 |
||||
5300 |
21.7 |
362.9 |
86.3 |
4.0 |
||||
5600 |
20.4 |
368.2 |
84.5 |
|||||
490 |
2718 |
18.9 |
192.2 |
72.8 |
2.2 |
YKK5003-12 |
280/6000 |
|
3871 |
16.8 |
200.6 |
88.3 |
2.8 |
||||
4365 |
14.7 |
202.5 |
86.3 |
3.0 |
||||
4612 |
13.8 |
205.1 |
84.5 |
|||||
500DT-A85 |
591 |
2040 |
26.8 |
204.5 |
72.8 |
4.1 |
Y450-10 |
250/6000 |
3400 |
24.4 |
266.7 |
84.7 |
355/6000 |
||||
4080 |
22.0 |
305.2 |
80.1 |
Y500-10 |
400/6000 |
|||
493 |
1702 |
18.6 |
118.4 |
72.8 |
3.1 |
Y450-12 |
220/6000 |
|
2836 |
17.0 |
155.0 |
84.7 |
|||||
3403 |
15.3 |
177.0 |
80.1 |
|||||
350DT-A78 |
740 |
1332 |
51.1 |
289.6 |
64.0 |
605 |
Y450-8 |
355/6000 |
2431 |
44.5 |
377.7 |
78.0 |
6.5 |
Y500-8 |
500/6000 |
||
2865 |
39.6 |
408.7 |
75.6 |
|||||
590 |
1062 |
32.5 |
146.9 |
64.0 |
3.5 |
Y450-10 |
185/6000 |
|
1938 |
28.3 |
191.5 |
78.0 |
250/6000 |
||||
2284 |
25.2 |
207.3 |
75.6 |
280/6000 |
||||
300DT-A60 |
989 |
1170 |
53.1 |
235.6 |
71.8 |
8.4 |
Y400-6 |
315/6000 |
1779 |
47.1 |
281.4 |
81.1 |
355/6000 |
||||
2403 |
36.1 |
313.3 |
75.4 |
400/6000 |
||||
742 |
878 |
29.9 |
99.6 |
71.8 |
4.3 |
Y355M1-8 |
132/380 |
|
1335 |
26.5 |
118.8 |
81.1 |
Y355M2-8 |
160/380 |
|||
1803 |
20.3 |
132.2 |
75.4 |
Y355M1-8 |
||||
200DT-B45 |
990 |
279 |
31.0 |
37.4 |
62.9 |
3.3 |
Y280M-6 |
55/380 |
557 |
26.1 |
49.0 |
80.8 |
Y315S-6 |
75/380 |
|||
200DT-B45 |
990 |
645 |
23.3 |
52.6 |
77.8 |
3.3 |
Y315S-6 |
75/380 |
730 |
206 |
16.9 |
15.1 |
62.9 |
2.0 |
Y225M-8 |
22/380 |
|
410 |
14.2 |
19.6 |
80.8 |
Y250M-8 |
30/380 |
|||
475 |
12.7 |
21.1 |
77.8 |
|||||
150DT-B55 |
990 |
280 |
53.7 |
64.8 |
63.2 |
3.7 |
Y315-6 |
90/380 |
517 |
48.0 |
88.3 |
76.5 |
Y315L1-6 |
110/380 |
|||
630 |
45.9 |
100.8 |
78.1 |
Y315L2-6 |
132/380 |
|||
740 |
209 |
30.0 |
27.0 |
63.2 |
2.3 |
Y280S-8 |
37/380 |
|
387 |
26.8 |
36.9 |
76.5 |
Y315S-8 |
55/380 |
|||
471 |
25.7 |
42.2 |
78.1 |
|||||
150DT-A50 |
980 |
123 |
44.6 |
27.6 |
54.1 |
3.5 |
Y250M-6 |
37/380 |
221 |
40.1 |
36.9 |
65.4 |
Y280M-6 |
55/380 |
|||
279 |
37.2 |
43.4 |
65.2 |
|||||
730 |
92 |
24.7 |
11.4 |
54.1 |
2.1 |
Y225S-8 |
18.5/380 |
|
165 |
22.3 |
15.3 |
65.4 |
Y225M-8 |
22/380 |
|||
208 |
20.6 |
17.9 |
65.2 |
Y250M-8 |
30/380 |
|||
150DT-A40 |
1490 |
260 |
61.2 |
68.8 |
63.0 |
6.5 |
Y280M-4 |
90/380 |
440 |
53.8 |
88.2 |
73.1 |
Y315S-4 |
110/380 |
|||
503 |
50.7 |
95.4 |
72.8 |
Y315M-4 |
132/380 |
|||
980 |
171 |
26.5 |
19.6 |
63.0 |
2.6 |
Y225M-6 |
30/380 |
|
150DT-A40 |
980 |
289 |
23.3 |
25.1 |
73.1 |
2.6 |
Y250M-6 |
37/380 |
331 |
21.9 |
27.1 |
72.8 |
|||||
100DT-A45B |
1480 |
88 |
76.4 |
43.6 |
42.0 |
6.0 |
Y250M-4 |
55/380 |
166 |
65.2 |
56.9 |
51.8 |
Y280S-4 |
75/380 |
|||
219 |
54.3 |
66.5 |
48.7 |
Y280M-4 |
90/380 |
|||
970 |
57 |
32.8 |
12.1 |
42.0 |
2.4 |
Y200L1-6 |
18.5/380 |
|
109 |
28.0 |
16.0 |
51.8 |
Y200L2-6 |
22/380 |
|||
144 |
23.3 |
18.8 |
48.7 |
Y225M-6 |
30/380 |
|||
100DT-B40 |
1480 |
129 |
61.0 |
37.7 |
56.9 |
3.5 |
Y250M-4 |
55/380 |
219 |
56.1 |
48.7 |
68.7 |
Y280S-4 |
75/380 |
|||
268 |
53.6 |
55.6 |
70.4 |
|||||
970 |
85 |
26.2 |
10.7 |
56.9 |
1.7 |
Y180L-6 |
15/380 |
|
144 |
24.1 |
13.8 |
68.7 |
Y200L2-6 |
22/380 |
|||
176 |
23.0 |
15.7 |
70.4 |
|||||
100DT-A35 |
1480 |
163 |
45.9 |
33.5 |
60.9 |
4.1 |
Y225M-4 |
45/380 |
278 |
41.5 |
43.7 |
71.9 |
Y250M-4 |
55/380 |
|||
323 |
39.2 |
47.1 |
73.2 |
Y280S-4 |
75/380 |
|||
970 |
107 |
19.7 |
9.4 |
60.9 |
1.9 |
Y180L-6 |
15/380 |
|
182 |
17.8 |
12.3 |
71.9 |
Y200L1-6 |
18.5/380 |
|||
212 |
16.8 |
13.3 |
73.2 |
|||||
80DT-A36 |
1480 |
86 |
47.1 |
23.3 |
47.4 |
3.2 |
Y200L-4 |
30/380 |
151 |
42.0 |
28.5 |
60.7 |
Y225S-4 |
37/380 |
|||
167 |
39.9 |
29.3 |
62.0 |
|||||
970 |
56 |
20.2 |
6.5 |
47.4 |
1.5 |
Y160L-6 |
11/380 |
|
99 |
18.0 |
8.0 |
60.7 |
Y180L-6 |
15/380 |
|||
109 |
17.1 |
8.2 |
62.0 |
|||||
65DT-A40 |
1480 |
71 |
63.2 |
26.2 |
46.7 |
4.5 |
Y225M-4 |
37/380 |
141 |
57.5 |
35.6 |
62.1 |
45/380 |
||||
159 |
54.6 |
38.1 |
Y250M-4 |
55/380 |
||||
970 |
47 |
27.1 |
7.4 |
46.7 |
2.1 |
Y160L-6 |
11/380 |
|
92 |
24.7 |
10.0 |
62.1 |
Y180L-6 |
15/380 |
|||
104 |
23.5 |
10.7 |
||||||
65DT-A30 |
1470 |
44 |
35.6 |
9.1 |
46.7 |
4.6 |
Y160L-4 |
|
79 |
32.6 |
12.8 |
54.6 |
Y180M-4 |
18.5/380 |
|||
99 |
30.7 |
15.4 |
53.8 |
Y180L-4 |
22/380 |
|||
960 |
29 |
15.2 |
2.6 |
46.7 |
2.2 |
Y132M2-6 |
5.5/380 |
|
51 |
13.9 |
3.5 |
54.6 |
|||||
64 |
13.1 |
4.2 |
53.8 |
Y160M-6 |
7.5/380 |
|||
50DT-D40 |
1470 |
33 |
51.7 |
13.1 |
35.4 |
2.5 |
Y180L-4 |
18.5/380 |
68 |
43.4 |
17.8 |
45.1 |
Y200L-4 |
30/380 |
|||
50DT-D40 |
1470 |
76 |
40.8 |
18.9 |
44.7 |
2.5 |
Y200L-4 |
30/380 |
970 |
22 |
22.5 |
3.8 |
35.4 |
1.2 |
Y132M2-6 |
5.5/380 |
|
45 |
18.9 |
5.1 |
45.1 |
Y160M-6 |
7.5/380 |
|||
50 |
17.7 |
5.4 |
44.7 |
Y160L-6 |
11/380 |
|||
50DT-A30 |
1460 |
34 |
36.3 |
7.8 |
43.1 |
1.6 |
Y160M-4 |
|
55 |
31.9 |
9.9 |
48.5 |
Y160L-4 |
15/380 |
|||
78 |
26.4 |
12.4 |
45.4 |
Y180M-4 |
18.5/380 |
|||
960 |
22 |
15.7 |
2.2 |
43.1 |
0.8 |
Y132M1-6 |
4/380 |
|
36 |
13.8 |
2.8 |
48.5 |
|||||
51 |
11.4 |
3.5 |
45.4 |
Y132M2-6 |
5.5/380 |
|||
40DT-A25[a] |
2950 |
35.5 |
88.6 |
20.7 |
41.3 |
- |
Y200L1-2 |
30/380 |
58.8 |
73.5 |
24.7 |
42.5 |
Y200L2-2 |
37/380 |
|||
74.7 |
60.8 |
31.2 |
39.6 |
Y225M-2 |
45/380 |
|||
1440 |
17.3 |
21.1 |
2.4 |
41.3 |
2.6 |
Y112M-4 |
4/380 |
|
28.7 |
17.5 |
3.2 |
42.5 |
Y132S-4 |
5.5/380 |
|||
36.5 |
14.5 |
3.6 |
39.6 |
|||||
40DT-B20 |
2930 |
16.6 |
57.5 |
6.4 |
40.9 |
3.5 |
Y160M1-2 |
11/380 |
33.3 |
49.9 |
8.5 |
53.0 |
Y160M2-2 |
15/380 |
|||
37.1 |
47.1 |
9.2 |
52.0 |
|||||
1430 |
8.1 |
13.7 |
0.7 |
40.9 |
0.9 |
Y90L-4 |
1.5/380 |
|
40DT-B20 |
1430 |
16.3 |
11.9 |
1.0 |
53.0 |
0.9 |
Y100L1-4 |
2.2/380 |
18.1 |
11.2 |
1.1 |
52.0 |
|||||
40DT-A19 |
2930 |
16.3 |
57.1 |
6.5 |
39.2 |
4.9 |
Y160M1-2 |
11/380 |
30.0 |
54.9 |
8.1 |
55.4 |
Y160M2-2 |
15/380 |
|||
34.9 |
53.7 |
8.7 |
58.8 |
|||||
1400 |
7.8 |
13.0 |
0.7 |
39.2 |
1.2 |
Y90L-4 |
1.5/380 |
|
143 |
12.5 |
0.9 |
55.4 |
|||||
16.7 |
12.3 |
1.0 |
58.8 |
Y100L1-4 |
2.2/380 |
|||
40DT-A17 |
2900 |
9.4 |
44.6 |
3.4 |
33.2 |
4.5 |
Y132S1-2 |
5.5/380 |
17.9 |
42.7 |
4.2 |
49.5 |
Y132S2-2 |
7.5/380 |
|||
23.4 |
39.3 |
4.8 |
52.4 |
|||||
1400 |
4.6 |
10.4 |
0.4 |
33.2 |
2.5 |
Y802-4 |
0.75/380 |
|
8.6 |
10.0 |
0.5 |
49.5 |
Y90S-4 |
1.1/380 |
|||
11.3 |
9.2 |
52.4 |
||||||
25DT-A25 |
1440 |
9.6 |
21.6 |
1.7 |
33.2 |
7.1 |
Y100L2-4 |
3/380 |
17.8 |
16.6 |
2.1 |
38.0 |
Y112M-4 |
4/380 |
|||
19.9 |
13.9 |
2.2 |
33.8 |
|||||
910 |
6.0 |
8.6 |
0.4 |
33.2 |
3.3 |
Y90S-6 |
0.75/380 |
|
11.2 |
6.6 |
0.5 |
38.0 |
Y90L-6 |
1.1/380 |
|||
12.5 |
5.5 |
0.6 |
33.8 |
|||||
25DT-A15 |
2900 |
9.2 |
34.4 |
2.6 |
32.7 |
5.3 |
Y132S1-2 |
5.5/380 |
17.1 |
29.5 |
3.3 |
41.8 |
|||||
19.3 |
27.1 |
3.5 |
40.8 |
|||||
1390 |
4.4 |
7.9 |
0.3 |
32.7 |
1.3 |
Y801-4 |
0.55/380 |
|
8.2 |
6.8 |
0.4 |
41.8 |
Y802-4 |
0.75/380 |
|||
9.3 |
6.2 |
40.8 |